
Programme
Wednesday 14 October 2026
Chairmen : Didier DE BRUYN (Brussels, Belgium), Emmanuel HUMBERT (Chambery, France)
08:30-08:40
Introduction
08:40-09:00
Tunnel for the Sarenne hydroelectric plant: 2.3km long, 21% gradient using a Hard rock TBM in asbestos-bearing rock
Bruno FRICOUT (Paris, France)
09:00-09:20
Geothermal Anomaly at La Praz (TELT project, Alps): Assessment of Risk Management Strategies and Production Constraints
Antoine MERCIER (Saint Martin La Porte, France)
09:20-09:40
Avrieux shafts: a new standard design and construction for workers risk reduction in a complex geological setting as the Lyon Turin new railway line
Achille SORLINI (Turin, Italy)
09:40-10:00
Strategic Approaches to TBM Hyperbaric Interventions in difficult geological conditions: insights and best practices from Hong Kong
Armin SIDALI (Guyancourt, France)
The 2.3km tunnel for the Sarenne hydropower plant in the Oisans region of the French Alps, near l'Alpes d'Huez, is part of a high-head hydropower project with more than 700m height difference. This tunnel was a technical challenge in both design and construction.
The first challenge was its demanding geometry, a small diameter tunnel (4.13m), a 700m long bend at the start with a 600m radius and a constant slope of 22% throughout. These constraints meant that an existing hard rock TBM had to be completely adapted to enable the tunnel to be built.
The second challenge was to excavate the tunnel in hard rocks (Gneiss de l'Oisans and Schistes d'Huez), which may contain asbestos, and to manage the storage of 41,000 m3 of excavated material on site. The asbestos issue has been at the center of discussions on the excavation methods, design and construction of the disposal site from the project to the works. Specific conception and adjustments had been made to the TBM since the refurbishment period to the excavation period to meet the deadline.
This article provides a summary and feedback on the construction of this tunnel, putting the project into perspective in the light of the tunnelling work, with highlights on the impacts on the excavation planning and the safety management of the asbestos rocks and the steep slope.
--- The TELT project builds the Mont Cenis Base Tunnel, a 57.5 km rail link between France and Italy reaching depths up to 2,000 m. The cross-border section is divided into 12 operational works scheduled for completion in 2033. Lots CO6-7 comprise roughly 50 km of galleries excavated with TBMs and conventional methods from two legacy adits.This article examines a critical challenge in CO6-7: the La Praz geothermal anomaly and its implications for safety, risk management, and productivity. Within Carboniferous units of the Western Alps, a geothermal gradient up to 75 °C/km has been measured using in-situ thermometry in rock and water, supported by chemical and isotopic analyses. Water entering the tunnel at 30–35 °C, classified as HCO3-NaK(Cl) and locally showing high electrical conductivity, confirms the anomaly. Although the exact flow paths remain uncertain, they likely follow a sub-vertical fracture network concealed by Quaternary deposits and influenced by the valley’s structural geometry.
Hot water warms the surrounding rock and the tunnel air to around 35 °C. Because ventilation is shared across several galleries, heat and humidity spread through the works, impairing conditions. Mitigation requires increased airflow, cooling media, and tailored thermal management adapted to TBM or drill-and-blast operations. These installations pose significant technical, logistical, and safety challenges for the contractor while sustaining production targets. --- The construction of the four Avrieux shafts, essential for ventilation and future emergency systems on the new Lyon-Turin railway line, stands out as a benchmark for occupational safety in complex geological environments. Each shaft, drilled to a depth of 500 meters and 5.2 meters in diameter, highlights a strong commitment to reducing risks for workers. The upward drilling method (raise boring) was chosen to minimize surface im-pact. This approach enabled the automation of critical excavation phases, greatly limiting human exposure to underground risks. Geological challenges, particularly unexpected rock cavities, were addressed through major technological innovations. The project introduced an automated concrete spraying robot, equipped with remote control and a telescopic arm, allowing for precise stabilization of shaft walls at great depths without direct work-er exposure. Concrete is pumped from the surface and sprayed under pressure, ensuring rapid and secure wall reinforcement, even in difficult to access areas. This robotic solution, unique at such depths, significantly increased both safety and efficiency. The final design—four shafts with maximum automation—was selected to prioritize worker safety, eliminating human presence from hazardous zones for thousands of hours. The use of robotic concrete application confirmed a major reduction in health and safety risks. The Avrieux shafts now set a new standard in underground construction safety, demonstrating the critical role of innovation and automation in risk reduction. --- The maintenance of TBMs is critical to ensuring operational integrity and worker safety, especially in challenging underground environments. This paper focuses on hyperbaric interventions, including underwater operations within the excavation chamber, conducted under varying pressure conditions, breathing Trimix gas. A total of 631 interventions were performed during the project, 37% of which
involving underwater operations in water or bentonite-filled chambers. The interventions addressed complex challenges such as cutterhead blockages caused by metallic debris and sediments, which compromised TBM functionality. To support these operations, new decompression tables were developed for safe and efficient interventions at working pressures up to 6 bar(g) and durations of 100-120 minutes. Comprehensive health monitoring and risk assessments were integral to evaluating the safety and performance of these procedures. Despite significant logistical and technical challenges, including limited visibility, confined spaces, and ground instability, no incidents were reported. This success highlights the importance of meticulous planning, robust engineering solutions, and extensive training for all personnel. The outcomes of this project establish a benchmark for safe and efficient hyperbaric operations in TBM tunnelling projects.
Chairman : Didier SUBRIN (Bron, France), Reza TAHERZADEH (Chatenay Malabry, France)
08:30-08:40
Introduction
08:40-09:00
The tunnels’ design for the cooling circuit of the Sizewell C EPR nuclear power plant
Benoit SENCEY (London, United Kingdom)
09:00-09:20
Hybrid tunneling approach to urban geotechnical challenges: Railway tunnel in Geneva
Azad KOLIJI (Lausanne, Switzerland)
09:20-09:40
Lisbon new circular Metro line: Buildings underpinning
Pedro FONSECA (Nanterre, France)
09:40-10:00
Challenges posed by the design, manufacture and logistics of very long machines as part of the Euralpin Lyon-Turin Tunnel project
Frédéric BATTISTONI (Schwanau, Germany)
As part of the TELT (Tunnel Euralpin Lyon Turin) project, Herrenknecht was commissioned to design and supply two Gripper TBMs and two “Wurms” for Lot CO5 of the project, between Villarodin and Modane, in 2022 and 2023.
On this lot, which includes two 18-kilometre-long bored tunnels, it was decided to build a concrete base slab on the tunnel boring machine and to concrete each tunnel during excavation using two systems independent of the tunnel boring machines, also known as ‘Wurms’.
The constraints imposed by the various workshops and the logistics associated with these two types of specific equipment led to unusually long lengths, approximately 330 metres for each tunnel boring machine and 650 metres for each Wurm.
Due to the complexity of assembling this equipment on site, entirely in tunnels, it was decided to pre-assemble and assemble as much of the equipment as possible in advance, in the factory.
To date, this is the first time our company has assembled machines of this length in the factory. These unique projects required the implementation of special logistics with new concepts and block assembly phases, which had to be developed in the factory in order to meet such challenges.
Chairman : François LAIGLE (Lyon, France), Jean GUILLAUME (Montrouge, France)
11:00-11:10
Introduction
11:10-11:30
EDF’s feedback on accidents occurrences for pressurized galleries of its hydropower plants
Roland PLASSART (La Motte-Servolex, France)
11:30-11:50
Design and Construction of a High-Mountain Gallery as Part of the Reconstruction of the Grands Montets Cable Car (Chamonix)
Jordi PERELLO
11:50-12:10
Overview of the french technical evaluation framework for waterproofing systems in underground structures
David CHAMOLEY (Bron, France)
12:10-12:30
Underground works of subway expansion in riverside downtown Lisbon - Design changes, constraints and challenges faced during the construction
Pedro FONSECA
The regulatory authority now requires hydroelectric operators to carry out hazard studies for pressurized structures (EDD CF), covering not only aerial penstocks (CF) but also underground pressurized galleries and other associated structures such as shafts, surge chambers, plugs, and watertight gates. These studies aim to identify and prioritize risks, considering the diversity of configurations (linings, overburden, geology, interfaces). The approach then consists of verifying the robustness of the design and comparing it with the current condition of the structures, relying on proven criteria and operational feedback. Accident analysis thus becomes an essential lever to confirm the relevance of these criteria and detect vulnerability zones. This article seeks to draw lessons from incidents recorded in pressurized galleries and underground structures within the EDF Hydro network, attempting to identify correlations between simple parameters such as observed disorders, design criteria, or the type of lining used.
In summary, the recorded incidents sometimes occurred because standard design criteria were not respected, often because of defective implementation of structures, but most frequently because they were almost systematically associated with geology presenting unfavorable physical or chemical sensitivities that were poorly anticipated. A significant proportion of disorders appeared during initial filling or in the early years of operation. Conversely, most consequences were limited to leaks, penalizing for production but rarely critical for third-party safety. Ultimately, it is observed that analyses conducted within the EDD CF framework strengthen knowledge of the network of galleries and pressurized structures, useful for optimized operation that combines long-term safety with the continuity of efficient performance.
--- Opened in 1963, the Grands Montets site in Chamonix was severely damaged by a fire in 2018. To bring it back to life, the Compagnie du Mont-Blanc (CMB) launched an ambitious project to rebuild both the lift system and the cable car station, located at nearly 3,300 m above sea level. The new top station, positioned below the Aiguille des Grands Montets and designed by the internationally renowned Renzo Piano, takes the form of a 20-meter glass cube. The project also includes the construction of a 67-meter gallery connecting the top station to the Col des Grands Montets, a route highly frequented by advanced skiers. In addition, a summit walkway will be created from the station, providing safe access to the top of the Aiguille and offering an exceptional panoramic view. This technical paper presents the overall reconstruction project and focuses on the key factors that shaped the design and construction of the gallery, considering the specific constraints of working in a high-mountain environment: geological and geotechnical conditions, challenging access, and severe weather. --- In all underground transport structures (road, rail, guided transport, etc.), water ingress can pose risks to user safety and the long-term functionality of the structure (structure and equipment). Furthermore, this recurring problem is generally costly in terms of repair work and impact on the operation of the structure in service. The profession has therefore decided to adopt best practices to facilitate the specification of all these processes and their use in both new construction and repair work. To this end, in France, two interprofessional commissions related to waterproofing in underground structures, bringing together project owners, project managers, manufacturers, installers, and laboratories, were created in the 2000s: the CETU (Centre for Tunnel Studies) Technical Assessment Commission for traditional waterproofing processes and the AFTES Evaluation Commission for innovative processes. Valid for a period of five years, CETU Technical Appraisals and AFTES Evaluations provide stakeholders with information on the physical and mechanical properties and long-term performance of waterproofing processes. They also provide information on their areas of application and conditions of use. The purpose of this article is to present the specific features of France in terms of the technical evaluation of waterproofing processes used in underground structures and to highlight the main differences between the two related documents. ---The expansion of Lisbon’s Underground network through the transformation of the Green and Yellow lines into a Circular line, within the central area of the city, is taking place in a densely urbanized area of Santos and Cais do Sodré ancient quarters. The area, close to the Tagus River, combines challenging ground conditions and a large diversity of vulnerable assets, including buildings of heritage value, residential buildings and archaeological sites.
The project for this new line includes two new stations and connections to existing stations, as well as two ventilation and emergency shafts and about 2 km of new tunnels. In this paper, the focus is particularly on the new Santos station and adjacent tunnel constructed using the conventional method through poor ground conditions and low overburden, including sections with half a diameter of ground cover.
The Santos station is located at the base of an old neighbourhood of the city built on a hillside and was placed where a 16th century monastery once stood. The existing buildings were built after the occurrence of the massive earthquake that affected and destroyed much of the city in the 18th century, and many of them were founded in rubble fills supported by gravity walls. This situation imposed strong constraints in terms of global stability of the surrounding buildings and the slope itself, as well as from the archaeological point of view.
The main access to the station as well as the technical rooms and ventilation equipment are in a central shaft, with a rectangular section and cylindrical end sides. The cavern for the station, 110 m long and 17 m wide, was excavated in vertical and horizontal phases, five in total, applying the sequential method, including previous ground reinforcement, primary support installation and concrete final lining construction. One of the critical primary structures were the reinforced shotcrete structures located at the intersections with the transverse galleries on both sides of the central shaft.
The final lining was made of reinforced concrete, fitted with a waterproofing system based on a segmented PVC membrane and geotextile for protection and drainage.
The most significant alteration made during the project was the redefinition of the foundation arch, reducing its curvature to avoid excessive excavation in the saturated karst limestone massif. In return, the amount of reinforcing steel was increased. Lisbon is considered a seismic zone, so the final structure was earthquake-tested in accordance with current regulations.
Chairman : Arnaud TAILLANDIER (Chambery, France), Frédéric PLAS (Paris, France)
11:00-11:10
Introduction
11:10-11:30
Canada, Toronto – Urban Flood Protection: the Fairbank–Silverthorn Storm Trunk Sewer Project
Pierre LEONETTI
11:30-11:50
The INELFE Project: Exceptional Microtunnels to Meet Emerging Climate and Energy Challenges
Jean-Armel ALLIOTTE
11:50-12:10
The Microtunnel Boring Machine ‘Marième’ Serving the Mamelles Seawater Desalination Plant (Dakar, Senegal)
Rachid ZOUBGA
12:10-12:30
Salt Cavern H2 Storage: Operational Feedback and Safety Challenges
Hippolyte DJIZANNE (Verneuil-En-Halatte, France)
Greater Toronto Area. To address these challenges, the City of Toronto launched the municipal Basement Flooding Protection Program. One of its flagship projects is the Fairbank–Silverthorn Storm Trunk Sewer System. The project is based on a main stormwater trunk sewer 2,400 m long and 4.50 m in diameter, excavated at depths ranging from 15 to 45 m. This tunnel functions both as a conveyance channel and as a temporary storage reservoir, capable of transporting up to 9.5 m³/s to Black Creek. This underground stormwater management system protects more than 4,600 homes across a 140-hectare drainage basin. It significantly reduces the risk of basement flooding, while also decreasing pollutant discharges into the adjacent watercourse by 40 million Liters per year. The project provides a
direct response to extreme weather events whose frequency is increasing as a result of climate change. Beyond its immediate function, the project illustrates the growing role of underground construction techniques in urban climate adaptation. --- Global demographic growth, urbanization, energy transition, and digital expansion are driving a surge in network infrastructure needs, particularly offshore. These networks must cross coastal zones to connect to land, requiring highly technical and environmentally compliant solutions. Among available methods, microtunneling stands out as the most suitable: it enables long crossings—often over one kilometer—beneath sensitive areas without surface impact and adapts to diverse geological conditions, offering a clear advantage over horizontal directional drilling (HDD). Offshore networks include submarine telecommunication cables (carrying 99% of global data, growing >25% annually), electrical interconnections for offshore wind (+10% per year), oil and gas pipelines (including CO₂ and hydrogen projects), and networks (wastewater, desalination, nuclear cooling). Sandy coastlines, representing one-third of global shores, pose specific challenges: erosion, protected zones, and lack of soil cohesion. The microtunneling method addresses these constraints through a dedicated site organization and advanced lubrication techniques. The INELFE project, a strategic France–Spain electrical interconnection, illustrates this relevance: three microtunnels, each 1.2–1.35 km long, were built under the Atlantic to house multiple cables while meeting strict environmental standards. This achievement demonstrates the efficiency, resilience, and sustainability of microtunneling for offshore infrastructure, confirming its role as a key solution for rapidly expanding global networks. --- The Dakar region, the capital of Senegal, is facing increasing pressure on its drinking water resources, exacerbated by climate change, rapid population growth, and the overexploitation of groundwater. In this context, the Mamelles seawater desalination plant project aims to sustainably secure the city’s drinking water supply by diversifying its sources.
The project involves the design and construction of a desalination plant using reverse osmosis technology, with a capacity of up to 100,000 m³ of water per day. It includes all the necessary infrastructure for its operation: seawater intake, pretreatment, the desalination unit itself, brine management, pumping systems, and connection to the distribution network. This facility is intended to meet the growing water demand efficiently while addressing the environmental and technical constraints specific to Dakar’s coastal area.
A key component of the project is the construction of two 330-meter-long tunnels beneath the Atlantic Ocean, essential for raw water intake and brine discharge. BESSAC designed and built these tunnels using a dedicated microtunneling machine in a particularly challenging coastal environment. Careful management of geotechnical risks, along with consideration of social and environmental factors, was critical to the project’s success.
By enhancing access to drinking water for several hundred thousand residents, reducing pressure on underground aquifers, and improving urban resilience to climate change, the Mamelles plant represents a strategic and sustainable response to Dakar’s water crisis. --- The energy transition necessitates reliable and sustainable infrastructure for large-scale storage of decarbonized energy carriers. Underground hydrogen storage in salt caverns is emerging as a strategic and technologically mature solution to address key challenges in grid flexibility, energy security, and industrial decarbonization. However, adapting existing salt caverns to high-frequency hydrogen injection and withdrawal cycles presents technical and safety challenges that remain insufficiently understood. This paper draws on the combined lessons of two complementary European projects led by Storengy with scientific support from Ineris: HyPSTER (2021–2025), a pilot demonstrator in Etrez (01), and FrHyGe (2024–2029), a more advanced demonstrator in Manosque (04). In HyPSTER, ~2.6 tonnes of hydrogen were injected in 2024–2025 into EZ53 cavern. Advanced numerical modeling guided well integrity tests and mechanical cycling of the cavern. Risk assessment was based on Ineris’s methodology and included analysis of major accidental scenarios, notably well blowouts, drawing on incidents like Moss Bluff (USA) and Prud’homme (Canada). FrHyGe aims to reach ~100 tonnes of H₂ stored using two interconnected caverns and 100 rapid cycles, requiring an enhanced risk evaluation covering extreme scenarios: blowouts, mechanical instabilities from seismic events, residual salt permeability, environmental impacts, and external hazards (e.g. wildfires), alongside a dynamic life-cycle environmental analysis (including CO₂ emissions). In both projects, Ineris leads the work package on safety, risk, environmental and regulatory aspects. Initial results demonstrate that when underground structures are properly designed, modeled and monitored, they offer a robust, scalable and sustainable solution for large-scale hydrogen storage. The experience gained from HyPSTER and FrHyGe provides a critical foundation for the safe, permitted and replicable deployment of hydrogen storage in salt caverns in France and across Europe.
Chairman: Eric LECA (Paris, France)
ITALIA
Giuseppe LUNARDI (Milano, Italy)
PORTUGAL
Nadir PLASENCIA (France)
SPAIN
Pedro RAMIREZ RODRIGUEZ (Madrid, Spain)
Chairman : François LAIGLE (Lyon, France), Morgane BERTRAND (La Motte-Servolex, France)
14:00–14:10
Introduction
14:10–14:30
Central Kowloon Route: Drill, blast and construct one of the deepest and widest highway tunnels in the heart of Hong Kong
Ludovic JEANNE (Mid-Levels, Hong Kong)
14:30-14:50
Experience feedback from the works of the drainage tunnels of Lisbon
Christophe JASSIONNESSE
14:50-15:10
HS2 Tunnelling beneath the Bromford Viaduct – A Holistic Approach to Interface Risk Management
Jules BIRKS
15:10-15:30
An additional connection galley for an improved logistic management, TELT project Lot CO6-7
Benjamin LECOMTE
15:30-15:50
Site characterisation for CERN’s deep FCC tunnel: progress of the initial findings of the investigations
Lucy REW (Epagny Metz Tessy, France)
15:50-16:10
Construction of Large Underground Caverns at Great Depth in Alpine Railway Tunnels
Matteo FALANESCA (Lugano, Switzerland)
The Central Kowloon Route (CKR) is a significant infrastructure project aimed at improving transportation and connectivity across Kowloon, Hong Kong. Spanning 4.7 km, the dual 3-lane road includes a 3.9 km tunnel running partly beneath Kowloon Bay’s seabed. Viaducts connect existing interchanges, forming part of Route 6 and streamlining traffic between West and East Kowloon.
Bouygues TP was awarded the Central Tunnel contract (CKR-CT) in July 2019, covering 2.8 km of tunnels, 29 cross passages, a cut-and-cover section, and an 82 m ventilation shaft at Ho Man Tin. A pilot Tunnel Boring Machine (TBM) enhanced efficiency and planning. The CKR-CT was one of the largest New Engineering Contract (NEC) projects signed by the Hong Kong Government, requiring strong collaboration during the COVID-19 pandemic.
Logistics were challenging due to limited access, managed via three deep shafts at Yau Ma Tei (35 m), Ho Man Tin (107 m), and Ma Tau Kok (40 m). These facilitated the transport of 3 million tonnes of spoil, 330,000 cubic meters of concrete, and daily workforce. Excavation passed under 240 buildings and a population of up to 100,000, crossing four MTR metro lines and navigating seven geological faults. Advanced site investigations, geotechnical design, sophisticated grouting, and precision blasting maintained safety and minimized environmental impacts.
Alternative contractor-proposed designs optimized construction. With tunneling and permanent works completed, the CKR is set to open at the end of 2025, transforming Kowloon’s transportation and enhancing Hong Kong’s urban infrastructure.
--- The "Monsanto–Santa Apolónia" (TMSA) and "Chelas–Beato" (TCB) drainage tunnel project aims to mitigate recurrent flooding in Lisbon. Awarded as a design-build contract to the consortium Mota-Engil – Spie Batignolles International (contractors) and Spie Batignolles Génie Civil – LCW – Aqualogus (designers), the project includes two tunnels: TMSA (4.4 km) and TCB (1.1 km). The TBM OLA was launched from shaft TM1 in 2023 and completed the TMSA excavation in September 2025, reaching shaft TM5. It will be reassembled in 2026 to excavate the TCB from shaft TC2. Hydraulic structures for water collection and discharge into the Tagus River were built in parallel. This article highlights the technical challenges encountered, particularly in crossing sensitive areas and managing the TBM’s exit in a dense urban setting. The chosen method combined traditional excavation of the upper half-section from TM5 with TBM excavation of the lower section. --- Balfour Beatty-VINCI (BBV) is delivering a 90km section of the United Kingdom’s new high-speed railway, High Speed Two (HS2). High Speed Two (HS2) is Britain’s new 225km long high-speed railway which will connect London & Birmingham. As the HS2 railway enters the Birmingham spur-line, the route is in twin-bore tunnels for 5.8km which pass directly beneath & adjacent to the Bromford Viaduct, UK’s longest bridge at 4.4km, carrying the M6 motorwayThe Integrated Project Team (IPT), which comprises HS2 Ltd, Balfour Beatty VINCI JV (BBV) and our designer, Mott MacDonald SYSTRA JV (DJV), are responsible for the works and have collaborated closely with the Bromford Viaduct asset owner, National Highways (NH), their consultants, Pell Frischmann & COWI, and the category 3 checker, WSP, to ensure all stakeholders were assured that the tunnelling works can safely progress.
This paper will present the IPT’s use of the General Principles of Prevention (CDM 2015) to structure our approach to this interface which eliminated, reduced and controlled the risks associated with tunnelling beneath the Bromford Viaduct. The aims of this approach were to enable the TBMs to pass within the zone of influence of the viaduct while safeguarding the structure against tunnel induced ground movements, ensuring that the capacity of the structure would be retained throughout and that the disruption to road users was minimised to as low as reasonably practicable.
The risk of ground movement on some viaduct elements was avoided entirely by amending the tunnel alignment; this reduced the length of viaduct within the zone of influence of the tunnelling from 1.3km to 0.7km. To understand the remaining risks to the greatest extent possible, they were evaluated through condition inspections of the structure, additional GI, a three-phased ground movement assessment, baseline monitoring and verification monitoring at earlier points of the tunnel drives on the project. To address the risks at source, we put in place control measures which were broadly split into two categories: ‘Passive’ and ‘Active’.
This paper will serve the tunnelling industry as a positive example of an approach used when tunnelling beneath critical national infrastructure which has ultimately led to the successful delivery of both the HS2 projects aims, in safely completing the tunnelling works, and the asset owners aims, in ensuring the safe operation of the viaduct. The paper will conclude with a framework which will marry the General Principles of Prevention with well-known ground movement assessment methods & controls, providing a valuable reference for future projects. ---
The Lyon–Turin Euralpin Tunnel (TELT) project involves the construction of the 57.5 km Mont Cenis Base Tunnel between France and Italy. Construction sites 6 and 7 (CO6-7, Lot 2) involve excavating approximately 50 km of tunnels using three segmental tunnel boring machines and the so-called traditional method (explosives). CO6/7 comprises the construction of the two base tunnels over 23.1 km, as well as caverns, a safety site and logistical facilities. To this end, two access shafts (Saint-Martin la Porte and La Praz) have been constructed upstream of the current tunnelling site. CO6/7 will run from 2021 to 2028 with a notified budget of €1.5 billion.
From the start of the construction phase, the VINCI Construction – Webuild consortium identified significant logistical challenges in coordinating the requirements of the underground works with the surface facilities via these two access shafts. At the same time, a project review with the Project Manager, the S2IP consortium (comprising SETEC, SYSTRA, ITALFER and PINI/ARX), highlighted that certain temporary logistics structures could be optimised. A ‘win-win’ contractual agreement was then drawn up and approved between the Contractor, the Project Manager and the Client (TELT), at no extra cost to the project and with a reasonable sharing of risks:
- The construction of an additional logistics tunnel was approved to provide a third access point to the underground works area. This tunnel, with a cross-sectional area of 70 m² and a length of 500 metres, could then be used for logistics operations relating to conventional excavation methods. It thus facilitates ventilation, spoil removal, pumping, power supply and the management of other utility networks, the supply of concrete and support structures, as well as the movement of teams to the working faces. This new access also improves safety conditions on site.
- Furthermore, the tunnel boring machine (TBM) assembly area has been moved a few metres, utilising the technical cavern already included in the project, thereby eliminating the need to construct a temporary TBM assembly cavern, a structure with a cross-sectional area of 340 m². To achieve this, the TBM will then be rotated 90° and moved several metres in order to begin tunnelling in the base tunnel, which has been excavated several metres ahead and has a wider cross-section.
Chairmen : Nicolas BERTHOZ (Bron, France), François RENAULT (Nanterre, France)
14:00-14:10
Introduction
14:10-14:30
Construction of a large-scale tunnel under significant overburden: back-analysis of the excavation of a technical cavern for the TELT project – Lot CO6/7
Florian BONFILL (Paris, France)
14:30-14:50
Excavation of a 14-meter-wide Twin-Bore Tunnel under Shallow Overburden between Two Artificial Islands in Chesapeake Bay, Virginia (USA)
Jérémy ALBRIEUX-CASTILLE (Nanterrre, France)
14:50-15:10
Snowy 2.0 hydro power station complex – Observational Method for IPB junction design optimization
Joao Victor HERNANDES (Saint Ouen, France)
15:10-15:30
Lessons Learned in controlling earth pressure confinement on Lot 4 of the Toulouse Metro Line C Project
Gonzague BRACQ (Guyancourt, France)
15:30-15:50
Lyon-Turin project: feedback on the excavation of a tunnel in a squeezing fault zone
Wassim MOHAMAD (Annecy, France)
15:50-16:10
Influence of loading methods on the accuracy of the stress state in tunnel linings during fire spalling tests
Mahmoud ABOUDALLE (Epernon, France)
The Hampton Road Bridge Tunnel (HRBT) is a motorway between the cities of Hampton and Norfolk in the State of Virginia, USA. The project aims to double the traffic lanes. It has resulted in the widening of 8 km of motorway, the construction of 5.6 km of bridges, and the excavation of a 2.4 km twin-bore tunnel crossing the channel leading to the harbour facility of Norfolk.
The twin-bore tunnel has been excavated by a variable density tunnel boring machine (TBM) with a diameter of 14 metres. The maximum hydrostatic pressure at the tunnel axis is 5 bar. The soil cover varies between 1 and 3 excavation radii. The excavated soil is a mixture of clayey and sandy materials, which can be highly permeable. Along 520 metres long of each tunnel, ground treatment had been anticipated to ensure ground stability and prevent the risk of TBM guidance failure.
This article focuses on the calculation of confinement pressures necessary to ensure the stability of the tunnel face and to prevent the tilting of the TBM in the weakest zones. Calculations point out ground treatment in the marine area were not necessary due to the TBM's capabilities. The volume of treated soil was reduced by a factor of eight, and deep soil mixing was adopted. It has not only reduced the carbon footprint of the project, but it has also avoided long-term pollution of the marine environment. ---
Snowy 2.0 is a major hydro power project currently under construction in Australia, aiming to increase the capacity of the existing Snowy Mountains hydro power scheme by 2200 MW and making it the largest source of renewable energy in Australia and one of the largest pumped-storage projects in the world.
The Snowy 2.0 Power Station Complex is being excavated at a depth of approximately 720 meters, in conditions of high in-situ stress (KH : 2.3 ; σH/σcm : 2.7) and fair rock mass conditions. The stability of the excavation is locally affected by pre-sheared discontinuities, particularly in the two large caverns connected by six 60-meter-long transversal galleries.
During the construction of these underground caverns, the rock support design at the cavern/gallery junctions and in the gallery sections is verified using the observational method. Inclined boreholes drilled between gallery pillars provide joint data, enabling the extrapolation of discontinuities crossing the pillars. This data, combined with LiDAR scans of the cavern sidewalls and geological mapping covering the crown of the gallery/cavern junctions, is used to develop a representative discontinuous numerical model in 3DEC used to verify the rockbolt support in both elongation and shear, enlightening the decision making on the installation of steel ribs at the junctions. The numerically estimated displacements are then confronted to the output of monitoring devices, such as Displacement Measurement Points and Multi-Rod Extensometers, in order to improve the reliability of the design.
---The tunnel for Lot 4 of the third line of the Toulouse metro crosses a unique geological formation characterized by soft rock, but also by the presence of lenses of coarse sand.
This article will present the earth pressure balance tunnel boring machine (EPBM) containment methodology proposed in the tender documents, distinguishing between the following containment methods:
a slurry containment of the tunnel face was recommended in sensitive areas,
sometimes, this slurry containment at the face was combined with lateral bentonite injection around the shield,
in other areas, gaseous containment of the face was planned, while retaining the option to quickly revert to slurry containment should sand enter the cutting chamber.
We will discuss the predictive calculations concerning settlement and face stability, which enabled the definition of an optimal containment profile.
General observations of settlement during excavation will also be presented, with particular attention paid to a specific area that underwent enhanced monitoring. We will present a back-analysis calculation using adjusted geotechnical parameters to obtain a more precise correlation between confinement and observed settlement.
--- As part of the Lyon–Turin project (TELT), a particular 1.4 km-long section was excavated between 2017 and 2022 within the Saint-Martin-La-Porte (SMP4) reconnaissance site. This section crosses a heterogeneous rockmass, predominantly Carboniferous shale formations with remarkable squeezing behaviour. Significant deformations were observed, reaching up to 10% in a fault zone approximately 50 to 100 meters long, located at a depth of nearly 550 m.The crossing of this zone was carried out in two phases: first, the excavation of a pilot tunnel with a radius of 3.2 m, followed by an enlargement to a bigger section with a radius of 6.5 m. An observational method was implemented, combining in-situ instrumentation, convergence monitoring, and real-time adaptation of support measures in response to evolving ground conditions.
This paper presents feedback on the excavation through the fault zone, detailing the excavation technique, the installed support system, the monitoring equipment, and the interpretation of the collected data. The results allow for an assessment of the adopted approach and provide insights into the influence of the pilot tunnel on the behaviour of the subsequent enlargement and the overall stability of the structure. --- Following several catastrophic tunnel fires, modern safety codes have established rigorous limits on concrete spalling for road and rail infrastructure. Spalling susceptibility is driven by the interaction between material properties, such as concrete mix design and thermo-mechanical variables, including heating rates, applied loads, and boundary conditions. Accurate experimental assessment requires replicating the precise stress states found in real-scale structures; however, simulating these complex boundary conditions in a laboratory is a significant technical challenge. This study utilizes numerical modelling to evaluate three distinct loading protocols: (a) the constant load approach, (b) the zero horizontal displacement criterion, and (c) an evolving load method. By analysing tunnel segments of varying thicknesses and initial stresses, the research identifies which strategies provide the most conservative safety margins. The paper details the resulting experimental setup and offers practical recommendations for future testing, ultimately improving the reliability of spalling predictions under realistic fire conditions.
